
Deoiling equipment
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Deoiling Equipment
Our Deoiling Equipment is designed to maximize the quality of paraffin wax by efficiently removing residual oils, ensuring a higher melting point and eliminating undesirable properties such as oiliness and odors. This equipment is a crucial part of the petroleum refining process, where it separates high-wax distillate oils and residual oils after lighter fuel components like gasoline, coal, and diesel have been extracted.
Key Features of Our Deoiling Equipment:
1. Effective Solvent Deoiling Process:
Utilizes a mixed solvent method to selectively dissolve oils and waxes, optimizing the crystallization of wax and improving its purity.
Enhances fluidity and reduces viscosity during the cooling process, allowing for more efficient separation of oil from wax by filtration.
2. Comprehensive Solvent Recovery System:
Includes a rectification tower, heating kettles, and collection tanks to recover and recycle solvents, reducing waste and operational costs.
Achieves a high solvent recovery rate of over 70%, maximizing resource efficiency and minimizing environmental impact.
3. Advanced Equipment Configuration:
Features multiple deoiling towers installed in parallel for high-capacity processing, each equipped with a filter screen and a heating/cooling jacket for temperature control.
Equipped with a stirrer for uniform mixing and a safety gas unit to ensure safe operations by providing inert gas protection.
4. Innovative Design for Optimized Performance:
Includes a second buffer tank and a vacuum pump to facilitate the efficient transfer of materials between components, minimizing downtime and enhancing throughput.
Compact design reduces equipment footprint, while the blind plate system allows easy switching between different filtration modes.
How Our Deoiling Equipment Works:
1. Preparation: The deoiling process begins by introducing raw wax and a carefully selected solvent mixture (such as butanone, methyl isobutyl ketone, benzene, or toluene) into the deoiling tower.
2. Heating and Mixing: The mixture is heated to a controlled temperature range of 60 to 200°C to dissolve the raw wax, followed by cooling and stirring at temperatures between -40 to 60°C.
3. Separation and Filtration: Solvents with different solubility properties help in crystallizing the wax, making it easier to filter out the oil. The separated wax and oil are sent to respective collection tanks.
4. Solvent Recovery: The system includes a solvent recovery unit that distills the oil-containing solvent at 20 to 180°C, allowing the separation and reuse of solvents.
5. Safety Measures: The equipment is fitted with a safety gas unit to provide an inert atmosphere, preventing any risk of explosion or fire during the deoiling process.
Why Choose Our Deoiling Equipment?
High Efficiency: Achieves a deoiling efficiency that reduces oil content to less than 0.5%, ensuring the highest quality wax products.
Cost-Effective: Low operating costs due to high solvent recovery rates and minimal waste.
Versatile and Adaptable: Suitable for various solvent types and raw materials, making it ideal for a wide range of industrial applications.
Compact and User-Friendly: Designed to save space and simplify operations, making it easier to integrate into existing production lines.
Unlock the Benefits:
Improve Product Quality: Produce paraffin wax with a higher melting point, free from undesirable oiliness and odors.
Maximize Output and Yield: Increase oil yield and output per unit volume with a highly efficient deoiling process.
Meet Industry Needs: Deliver high-quality wax products that meet the stringent requirements of various industries, from cosmetics to packaging and beyond.
Elevate your petroleum refining operations with our Deoiling Equipment—engineered for performance, efficiency, and quality. Contact us today to learn more and transform your wax production process!